Fuel Tanks Repair and Maintenance
Keep An Uninterrupted Fuel Supply
We’re equipment agnostic: we can service most major brands of fuel infrastructure, even if it wasn’t supplied by Fuelfix.
Integrated Fuel Repair and Maintenance Approach
We believe regular inspections and prompt attention to necessary repairs reduce cost, minimise downtime, enhance safety and protect the environment.
Whether your fuel tanks and fuel management systems were supplied by Fuelfix or another provider, we can keep them in top condition. We’ll design a preventative maintenance program to keep your system operating both efficiently and within legislative requirements. Through our scheduled regional service runs, we can also share mobilisation costs across multiple sites. If repairs are required, our team is located around Australia and ready to respond rapidly to keep your fuel supply as uninterrupted as possible.
Book With Our Specialist Team
Whether you’re maintaining a mine, overseeing a construction project, or managing a large transport operation, it’s important you have a team of specialists ready to repair and maintain your fuel tanks.
You can schedule any of the following repairs and maintenance with our skilled specialists across Australia:
- Fuel system repairs
- Fuel tank repairs and non-scheduled maintenance
- Fuel maintenance programs
- Pressure testing, de-gassing and gas testing
- Calibrations and upgrades
- Internal and external repairs to fuel tank shells
- Statutory compliance checks
- Asset condition assessments
- Fuel management system (FMS) servicing and maintenance
- Systems and communications repair and upgrades
Fuelfix 10-Yearly Tank Inspection Program
Don’t let your fuel tanks fall into disrepair or fall out of safety regulations—The 10-Yearly Tank Inspection Program developed by Fuelfix complies with the requirements of AS1940:2017.
With over two decades of technical and practical knowledge, you can rest assured your equipment is in good hands.
Why choose Fuelfix
Our extensive knowledge of tanks from all manufacturers and the applicable Australian and international standards ensures your inspection is performed in a professional and thorough manner. We will leave no stone unturned to ensure your site remains safe and complies with AS1940:2017 through conducting the following:
- Drain and clean the tank to remove 100% of built-up sediment, dirt, coal dust, sludge etc.
- Testing of interstitial space.
- Internal and external weld inspection and NATA-accredited steel thickness testing.
- Vacuum test of anti-siphon valve to ensure compliance with AS1940_5.9.2. Thermal relief capability of the valve is also tested to ensure compliance with AS1940_6.2.1 and 9.15. The valve is then overhauled or replaced as required.
- Undertaking any bespoke requirements such as tank painting, new pumping arrangements, filtration systems and electrical upgrades.
- Inspection and testing of critical valves and overfill warning alarm.
A Proactive Approach for Safe and Reliable Operations
Experience the peace of mind that comes with regularly scheduled, reliable maintenance by one of Australia’s largest networks of qualified technicians. At Fuelfix & Tanks2Go we work with you to keep your fuel infrastructure functioning properly and performing at its best. It doesn’t need to have been supplied by Fuelfix for us to service it.
How Our Scheduled Service Runs Work
For remote mining and construction operations, getting technicians to site can be a significant part of the cost of maintaining fuel infrastructure. Our scheduled service runs address this directly.
We group customers into planned regional service runs, so mobilisation costs are shared across multiple sites. That helps reduce the cost of each scheduled visit while keeping your servicing intervals regular.
Shared mobilisation: travel and mobilisation costs are allocated across sites on the same run
Programmed in advance: servicing is planned ahead rather than organised as individual callouts each time, which simplifies procurement and maintenance planning
Any equipment: we service most major brands of fuel infrastructure
What's Included in our Scheduled Servicing and Maintenance Program?
Our Scheduled Servicing & Maintenance Program provides thorough 3, 6 and 12 monthly inspections that not only identify and repair issues with your fuel infrastructure but help prevent future problems from occurring, so issues are found before they become failures.
Physical check of your tanks for moisture. “Free-Water” will be removed from the tank as required (site to provide facility for storage of contaminated water removed from the tank).
Check, confirm & adjust as required the calibration of Flow Meters, Fuel Management and Tank Gauging Systems to ensure every drop is accounted for – the benefit and cost saving of a properly calibrated system can easily exceed the cost of the Service and Maintenance Program that ensures the systems accuracy.
Check all connections, hoses (including statutory code hose testing if required) and instruments for leaks and signs of wear – don’t wait for a spill or failed component – a proactive approach reduces equipment downtime and drives efficiency and cost savings over time.
Audit of the site to assist you in maintaining a safe and compliant operational facility installed in accordance with the relevant Australian Standards.
Asset condition assessment to record the condition of your tanks, pumps, hoses and fuel management systems, so you can plan repairs and replacements before they become urgent.
We also identify and implement programs to improve operator safety, fuel cleanliness, operations efficiency and reduce your fleet servicing costs with additional services:
- Filtration upgrades
- Tank breathing and evaporation loss reduction
- Fuel management & monitoring
- Fire extinguisher exchange service
- Spill kit restocking service
- Fuel sampling
- System performance upgrades
- Water separation and treatment
Fuelfix Servicing Team in Action
Fuelfix and Tanks2Go was approached by a major mining company to perform repair and maintenance work at an iron ore mine site in the Pilbara.
Working collaboratively with the client’s team, Fuelfix conducted a full audit of the fuel infrastructure to identify any possible deficiencies affecting safety and operations and developed a 4-phase plan for improvement over 18 months.
A long lasting-customer of Fuelfix & Tanks2Go, leader in the commercial explosive industry, approached us to conduct the 10 Year Inspections and upgrade of a 105,000L and 30,000L fuel tanks at Warkworth Mine site.
During site assessment and development of the scope, it was identified that both tanks needed to be moved to our premises to keep the site operational during the inspection process.
Frequently Asked Questions
Can you offer a service schedule for my equipment?
Yes, we offer a service schedule appropriate to your site. Please give us a call and we can help you.
What are scheduled service runs?
Scheduled service runs are planned regional visits where our technicians service multiple customer sites in the same trip. Because mobilisation costs are shared across sites, the cost of each scheduled visit can be lower than organising an individual callout.
How do I get my site onto a scheduled service run?
Contact us with your site location and equipment details. We’ll confirm whether we can allocate your site to one of our upcoming runs in your region.
Can you help me fix my equipment onsite?
We carry out repairs nationally. Our staff and fleet are set up to help you either onsite or alternatively, you can bring your equipment to our yard.
Do you offer meter calibrations?
Our service staff are trained and certified to carry out calibrations, including NMI certification. When complete we will forward you a certificate of calibration for your records.
What does fuel tank repair involve?
Fuelfix fuel tank repair services include fixing leaks, pressure testing, calibrations, and upgrades to ensure an uninterrupted fuel supply and efficient operation.
How often should fuel tanks be serviced?
Regular inspections and prompt repairs are crucial. We recommend a preventative maintenance program designed to keep your system operating efficiently and within legislative requirements.
Why is preventative maintenance important for fuel tanks?
Preventative maintenance ensures your fuel tanks remain in top condition, reducing costs, eliminating downtime, enhancing safety, and protecting the environment.
What is included in the Scheduled Servicing & Maintenance Program?
Our program includes thorough 3 or 6 monthly inspections, physical checks for moisture, calibration adjustments, hose and connection checks, an audit to maintain a safe and compliant operational facility, and asset condition assessments.
How does the 10-Yearly Tank Inspection Program ensure compliance?
The program complies with AS1940:2017 and involves a comprehensive inspection by knowledgeable technicians to ensure your site remains safe and meets all regulatory standards.
What fuels are covered under AS1940?
All flammable and combustible liquids, including diesel, petrol and some oils.
How often should I conduct tank inspections?
AS1940 recommends formal inspections every 10 years, with ongoing maintenance checks more frequently.
What happens if I don’t comply?
Non-compliance can result in legal penalties, insurance claim rejections and severe safety incidents.
Can Fuelfix help if I didn’t buy my tanks from you?
Yes. We’re equipment agnostic. The equipment doesn’t need to have been supplied by Fuelfix for us to service it, and we maintain and inspect all major fuel storage systems.
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We are your end-to-end energy management, fuel storage and emission solutions partner. Explore other ways we can help you cut costs and maximise your energy efficiency.
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